WHEEL SET | BOGIE SERVICE

The wheel-rail contact is highly relevant to safety. For the reconditioning of wheelsets and bogies, PRS therefore makes use of the great depth of added value in its own plant as well as our Europe-wide certified service competence. We act quickly and deliver reliably so that your vehicle is ready for use again as planned.

Revision

PRS carries out the legally prescribed inspections for wheelsets and bogies (e.g. EBO §32) of all known brands. You receive standard-compliant quality and maximum planning reliability:

  • Complete reconditioning process for running/wheel sets and bogies
  • Takeover of the entire parts logistics
  • Expert contacts with manufacturer know-how
  • Original spare parts from various brands
  • Customized, continuously calibrated measuring and test benches
  • Documented work procedures
  • Certifiable test protocols
  • Short lead times and absolute adherence to deadlines

Repairs

Vehicle breakdowns in the middle of maintenance operations are cost drivers. Here, every hour counts until readiness is restored. PRS has the resources to make your repair a top priority on short notice:

  • Expert information on the necessary measures
  • Storage of all common spare and wear parts
  • Accelerated throughput times

Certified PRS service competence:

  • DB HPQ for joining drive and wheel sets
  • DB HPQ for the mechanical finishing of wheelset bearing housings
  • RISAS seal of approval for overhaul and new production of wheelsets (Great Britain)
  • SNCF approval for the reconditioning and manufacture of wheelsets (France)

Wheelset press

Your advantage:
  • Standard conformity in accordance with DIN EN 13260
  • Automatic logging and monitoring of force-displacement diagram
  • Automatic measurement of all relevant data

Technical parameters

Year of manufacturing 2015
Wheel diameter 500 – 1000 mm
Track 700 – 1668 mm
Axle length 1140 – 2500 mm
Max. weight wheelset 2500 kg
In accordance with applicable guidelines DIN EN 13260, etc.

Bogie test stand

Your advantage:
  • Recording of all bogie parameters in accordance with DIN 25043-7
  • Automatic measurement and logging of all data required by standards
  • Static testing of the upright forces
  • Testing of heights and dimensions in loaded and unloaded condition
  • Geometry measurement of the wheelbase, parallelism of the wheelsets
  • Reconditioning, new production or as a service - the result is a consistently adjusted and checked bogie

Technical parameters

Bogies 2-axles, motor and running bogies
Year of manufacturing 2022
Track width 800 mm – 1676 mm
Diameter of wheels 500 – 1300 mm
Length of bogie ≤ 5300 mm
Height of bogie max. 2100 mm
Width of bogie ≤ 3300 mm
Weight of bogie ≤ 20000 kg
Centre distance 2-axle-landing gear 1300 – 3300 mm

Certified preparation of cartridge storage systems

The maintenance of bearings in rail vehicles is crucial for ensuring smooth operation and extending the service life of the components. Our comprehensive and fast service focuses on safety and efficiency.

Your advantage:

Quality and individuality

  • Reconditioning according to SNCF (and soon DB) standard including detailed reconditioning protocol
  • Your original bearing is reinstalled in the same position as new, thoroughly cleaned and checked

Sustainability

  • Reducing waste through upcycling
  • Contribution to the circular economy and environmental friendliness
  • Conservation of natural resources and reduced raw material requirements
  • Reduction of the ecological footprint

Choose our first-class service now and benefit from high quality, sustainable solutions and maximum efficiency: sales@pr-services.com