WHEEL SET | BOGIE SERVICE

The wheel-rail contact is highly relevant to safety. For the reconditioning of wheelsets and bogies, PRS therefore makes use of the great depth of added value in its own plant as well as our Europe-wide certified service competence. We act quickly and deliver reliably so that your vehicle is ready for use again as planned.

Revision

PRS carries out the legally prescribed inspections for wheelsets and bogies (e.g. EBO §32) of all known brands. You receive standard-compliant quality and maximum planning reliability:

  • Complete reconditioning process for running/wheel sets and bogies
  • Takeover of the entire parts logistics
  • Expert contacts with manufacturer know-how
  • Original spare parts from various brands
  • Customized, continuously calibrated measuring and test benches
  • Documented work procedures
  • Certifiable test protocols
  • Short lead times and absolute adherence to deadlines

Repairs

Vehicle breakdowns in the middle of maintenance operations are cost drivers. Here, every hour counts until readiness is restored. PRS has the resources to make your repair a top priority on short notice:

  • Expert information on the necessary measures
  • Storage of all common spare and wear parts
  • Accelerated throughput times

Certified PRS service competence:

  • DB HPQ for joining drive and wheel sets
  • DB HPQ for the mechanical finishing of wheelset bearing housings
  • RISAS seal of approval for overhaul and new production of wheelsets (Great Britain)
  • SNCF approval for the reconditioning and manufacture of wheelsets (France)

Wheelset press

Your advantage:
  • Standard conformity in accordance with DIN EN 13260
  • Automatic logging and monitoring of force-displacement diagram
  • Automatic measurement of all relevant data

Technical parameters

Baujahr 2015
Raddurchmesser 500-1.000 mm
Spur 700-1.668 mm
Achslänge 1.140-2.500 mm
Max. Gewicht Radsatz 2.500 kg
Gemäß geltenden Richtlinien DIN EN 13260, etc.

Bogie test stand

Your advantage:
  • Recording of all bogie parameters in accordance with DIN 25043-7
  • Automatic measurement and logging of all data required by standards
  • Static testing of the upright forces
  • Testing of heights and dimensions in loaded and unloaded condition
  • Geometry measurement of the wheelbase, parallelism of the wheelsets
  • Reconditioning, new production or as a service - the result is a consistently adjusted and checked bogie

Technical parameters

Drehgestelle 2-achsig, Motor- und Laufdrehgestelle
Baujahr 2022
Spurbreite 800 mm – 1.676 mm
Raddurchmesser 500 – 1.300 mm
Drehgestelllänge ≤ 5.300 mm
Drehgestellhöhe max. 2.100 mm
Drehgestellbreite ≤ 3.300 mm
Drehgestellgewicht ≤ 20.000 kg
Achsabstand 2-Achs-Fahrwerke 1.300 – 3.300 mm

Certified preparation of cartridge storage systems

The maintenance of bearings in rail vehicles is crucial for ensuring smooth operation and extending the service life of the components. Our comprehensive and fast service focuses on safety and efficiency.

Your advantage:

Quality and individuality

  • Reconditioning according to SNCF (and soon DB) standard including detailed reconditioning protocol
  • Your original bearing is returned to the same position as new, thoroughly cleaned, checked and repaired

Sustainability

  • Reducing waste through upcycling
  • Contribution to the circular economy and environmental friendliness
  • Conservation of natural resources and reduced raw material requirements
  • Reduction of the ecological footprint

Choose our first-class service now and benefit from high quality, sustainable solutions and maximum efficiency: sales@pr-services.com